Industrial chiller units play a crucial role in various industries, providing efficient and reliable cooling solutions for a wide range of applications. Whether it’s in the plastic industry, food processing, or any other sector requiring precise temperature control, industrial chillers are essential for maintaining optimal operating conditions. In this article, we will delve into the workings of industrial chillers, their applications, and the benefits they offer in different industries.
What is an Industrial Chiller? An industrial chiller is a refrigeration system designed to cool large-scale industrial processes and equipment. It utilizes a refrigeration cycle to extract heat from the process and dissipate it, ensuring stable operating conditions. These units are engineered to withstand heavy-duty applications, delivering consistent performance and enhanced energy efficiency.
How Does an Industrial Chiller Work? To grasp the underlying principles of an industrial chiller, understanding the refrigeration cycle is essential. Industrial chillers typically employ a vapor compression refrigeration cycle, consisting of four main components: evaporator, compressor, condenser, and expansion valve. The cycle begins when the refrigerant absorbs heat from the process fluid in the evaporator, causing it to evaporate into gas.
The compressor then compresses this refrigerant gas, raising its temperature and pressure. The high-pressure gas enters the condenser, where it releases heat to the cooling medium (such as air or water) and condenses into liquid form. Finally, the liquid refrigerant passes through the expansion valve, reducing its pressure and temperature, and the cycle begins again.
| Product | Air Cooled Water Chiller | |
| Model | EW05HP | |
| Power Supply | 1Phase 220V 50HZ / 3PH-380V, 50HZ | |
| Input Power | 5.61kw | |
| Cooling Capacity | kw | 13.1kw |
| Refrigerant | Type | R407C/R22 |
| Control type | Thermostatic expansion valve | |
| Compressor | Type | Hermetic scroll type |
| Power(kw) | 4.54KW | |
| Condenser | Type | High efficiency hydrophilic aluminum foll finned type |
| Power(kw) | 0.52kw | |
| Evaporator | Type | SS tank with coil /shell and tube / plate heat exchanger type |
| Flow rate(m3/h) | 2.4 | |
| Capacity(L) | 70L | |
| Inlet/Outlet pipe diameter (mm) | DN20 | |
| Pump | Type | Centrifugal/Stainless steel Pump |
| Power（kw） | 0.55kw | |
| Lift(m) | 40 | |
| Protector | Compressor overheat protection, high/low pressure protection, phase missing/sequence protection, flow rate protection, anti-frozen protection. | |
| Weight | KG | 200KG |
| Size | mm | 1200*600*1100mm |
| These units are used to cool and maintain the desired temperature in various industrial processes, such as machinery, welding, and laser systems. They are capable of cooling large volumes of water or other process fluids efficiently. | Industrial Cooling Chiller: | Types of Industrial Chillers: |
| Cryogenic chillers are engineered to provide extremely low temperatures, making them suitable for applications requiring precise temperature control, such as medical and scientific research, and semiconductor manufacturing. | Industrial Cryogenic Chiller: | |
| Plastic production processes often require precise temperature control to optimize product quality and reduce production cycle time. Chiller units designed specifically for the plastic industry offer efficient cooling solutions for injection molding, extrusion, and blow molding processes. | Chillers for Plastic Industry: | |
| Recirculating chillers continuously circulate a cooling medium to remove heat from equipment or processes in different industries, including pharmaceutical, chemical, and analytical laboratories. | Industrial Recirculating Chiller: |
| Industrial chillers enable precise temperature control, ensuring consistent and optimal conditions for various industrial processes. | Temperature Control: | Benefits of Industrial Chiller Units: |
| Advanced chiller units incorporate energy-saving features, such as variable speed compressors and heat recovery systems, to minimize energy consumption and reduce operational costs. | Energy Efficiency: | |
| Industrial chillers are designed for robust performance, with durable components and advanced monitoring systems to ensure uninterrupted cooling operation. | Reliability Capacity: | |
| Many industrial chillers employ eco-friendly refrigerants and incorporate technologies to minimize environmental impact, aligning with sustainability initiatives. | Environmental Friendliness: |
