The LED street lamp manufacturer request mechanical vibration tester to simulate the newly developed street lamps transportation condition to make sure the quality is guarantee. The mechanical vibration tester also named mechanical vibration test bench, mechanical vibration test system. In fact, The mechanical vibration tester mechanical vibration test system has a widely range for applications. Here are some application filed for the mechanical vibration tester what we have collected, Hope this will be helpful information for your reference.
The mechanical vibration tester works by measuring acceleration, velocity, and displacement with the help of an accelerometer. The data recorded by the tester can be analyzed and used to assess the condition of the machinery or structure. This technology is commonly used in various industries such as aerospace, automotive, and manufacturing. Using a mechanical vibration tester can help ensure safe and efficient operation of equipment and prevent costly downtime due to mechanical failures.
| ● | Vibration testing equipment suitable for laboratory and production line samples vibration test in electron component, assembliy, mechanical and electrical products, instrument, electronic toy, medicine and food packaging etc industries. |
| ● | For example, quality identification test, reliability qualification test, vibration testing service, endurance test, vibration modal analysis, material characteristics test, fatigue test, vibration analysis testing, vibration prophylaxis and treatment. |
| ● | Mechanical shock test equipment simulate the vibration environment which the product will be taken in manufacture, assembling, carriage and using, and evaluate the vibrate-resisting, reliability, integrity for the structure. |
A mechanical vibration tester is a piece of equipment used in research, development, and quality control processes to evaluate the performance and durability of products under various types of vibration conditions. This type of testing is crucial for ensuring the safety, reliability, and performance of many different types of products, from electronics and automotive parts to aerospace components and medical devices.
The mechanical vibration tester is used to perform a variety of tests on products, including durability testing, fatigue testing, and resonance testing. Durability testing assesses the longevity of a product by subjecting it to continuous vibration over an extended period. Fatigue testing evaluates the product’s ability to withstand repeated vibration cycles without failure. Resonance testing identifies the natural frequencies of products, which can help engineers avoid those frequencies during product design to prevent failure under certain vibration conditions.
| ● | Equipment Model | WEW-3000-50D |
| ● | Table Size W*D (mm） | 600*500 |
| ● | Frequency Range | 5~100 Hz |
| ● | Amplitude Range(mmp-p) | 0~3 |
| ● | Acceleration Range | 0~11G |
| ● | Max Load 6666 | 100 KG |
| ● | Control Interface | IBM PC Serial port RS232 9P/ USB port |
| ● | Test Method | Fixed Frequency, Sweep Frequency（linear/Iogarithm）Multi-stage Random |
| ● | Wave Form | Sine Wave |
| ● | Vibration Direction | Vertical |
| ● | Power Supply | AC 220V/50Hz |
| ● | External Dimension（mm） | 765*520*690 |
| ● | Gross Weight | 125 KG |
A mechanical vibration tester typically consists of a vibration table, a shaker, and an amplifier. The vibration table is the surface on which the product being tested is placed, and it can simulate various types of vibration conditions, such as sinusoidal, random, and shock. The shaker generates the vibration, and the amplifier controls the amplitude and frequency of the vibration.
Mechanical vibration testing is necessary because many products are exposed to vibration conditions during their use, either due to their environment (for example, an automotive component exposed to road vibration) or their function (for example, an electronic device with a vibrating motor). Vibration can cause products to fail, which can result in safety hazards or costly repairs.
Below is the mainly technical parameters for mechanical vibration tester | mechanical vibration test system, We have one standard size in stock. In case you have a test sample with random-shaped and dimension, Please inquiry to us, We will design and make one custom mechanical vibration tester according to your samples dimension and testing standard.
| ● | Programmable function (5~100Hz) 1~15 segment, each time and segment can be set in will so that achieve the circle detection performance. |
| ● | Frequency: 5 Hz~100Hz; Degree of precision: the frequency can display 0.01Hz |
| ● | Maximum Acceleration: 0~20g (1g=9.8m/S2) |
| ● | Vibration Waveform: Sine wave (semiwave, full wave), max sine wave exciting force: 2000kgf |
| ● | Frequency Modulation (5~100Hz): Any frequency can’t exceed the max acceleration and amplitude in frequency range. |
| ● | Degree of Precision: the frequency can display 0.01Hz. Vibrostand Power: 2kw, Voltage: 220V |
| ● | Maximum Current: 10A, Time Control: Can set random time (Unit: Second) |
| ● | The Features of Mechanical Vibration Tester | Mechanical Vibration Test System: |
| ● | Using the most advanced programmable technology, setting the program, Working simultaneously with multi-segment sweep frequency. |
| ● | Mechanical vibration tester with the functions of single point, segment, multi-segment time setting and countdown. |
| ● | Import frequency controller, digital control and frequency display, PID adjustment function, making the mechanical vibration test system work more stable and reliable |
| ● | Display real-time synchronization control parameters, without human intervention. (Various control conditions, can monitor the operation) |
| ● | Mechanical vibration tester base is made of anti-vibration devices, easy-installation, smooth operation, without having to install the screw feet. |
| ● | Embedded procedures and amplitude modulation is easy-prediction; Precise design and manufacturing , small size, ultra-quiet working circumstance. |
| ● | Stepless adjustment of the amplitude, fixed frequency and sweep operation functions to adapt to a variety of test requirements of different industries. |
| ● | Increase in anti-interference circuit, address the strong electromagnetic field interference on the control circuit for vibration testing equipment. |
| ● | Anti-jamming circuit design , solve strong electromagnetic field to control circuit of interference; Set the mechanical vibration tester to work more hours, to make the test product achieve better requirements. |
Here are some operation methods tips and precautions for mechanical vibration tester mechanical vibration test system. During the shipment period, We will taken some short videos to teach the customer how to operate this mechanical vibration test system. This would be easier way which is helpful to make the customer understand the mechanical vibration tester.
| ● | Make sure the power supply is connected to the power line. (Pay attention to the power division of the mechanical vibration tester, the external power supply to be 220V or 380V). |
| ● | The mechanical vibration test bench connection line is connected with the corresponding output port (vertical output or leveling output). Before testing, Please select the platform and waveform that need vibration. Do not press the selection of the desk body and the waveform selector switch in the machine work. |
| ● | Adjust the amplitude modulation to the “0” position before starting the machine. Do not frequently pass, break the control box power. |
| ● | When the function is output, the amplitude of the frequency is mainly output by the function adjuster. At this time, the micro adjustment of amplitude modulation and spin twisting only play the role of fretting adjustment. |
| ● | In the digital operation panel, according to the instructions, confirm whether the relevant parameters are correct (with special attention to Cd004) and input the relevant test parameters. |
| ● | The amplitude should not be beyond the amplitude of the machine itself. Otherwise, there will be out of control or abnormal noise. The work should be stopped immediately to be corrected. |
| ● | After normal work or long time operation, the main objects on the vibration test bench should be fixed to prevent loss of objects caused by vibration and displacement. |
| ● | The working mechanical vibration tester can not work in overload or no load large amplitude state. The control box is a power control unit and must not withstand heavy loads and severe vibration. Do not have to plug any connection line in the work. |
| ● | There are cooling holes in control box and mesa, and no logistics and sundries are allowed. Find that the sound should be stopped immediately, or the factory can continue to operate. |
| ● | When the mechanical vibration tester finished testing work, turn off the power and confirm whether the start button is in the stop state (the start state and the start button is pressed). |