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MIL-STD-810G Sand Dust Test Chamber Manufacturer | Test Method 510.5

MIL-STD-810G sand dust test chamber is employed to perform and test all mechanical, optical, electrical, electronic, chemistry and mechanical device devices liked to be exposed to dry processing sand or dry processing dust-laden environment. The MIL-STD-810G sand dust test chamber has two functions: According to the MIL-STD-810G 510.5 Procedure I and Procedure II, Prepare the dust (< 150μm) test procedure and sand (150 to 850μm particle size) test procedure. The purpose of dust (< 150μm) procedure as below:

This test procedure is performed to assist measure the flexibility of equipage to resist the results of mud that will hinder openings, penetrate into cracks, crevices, bearings, and joints, and to judge the effectiveness of filters. Sand (150 to 850μm particle size) procedure: The Sand (150 to 850μm particle size) procedure is performed to assist measure the flexibility of equipage to be hold on and operated in processing sand conditions while not degrading performance, effectiveness, responsibility, and maintainability because of abrasion (erosion) or preventive effects of huge, sharp-edged particles.

MIL-STD-810G sand dust test chamber
Step 1. Put the test sample into MIL-STD-810G sand dust test chamber and stable at commonplace close temperature, modify the air rate to 8.9 + 1.3 m/s (1750 + 250 ft/min), or as otherwise determined from your test program.
Step 2. Modify the dust feed management for a dust concentration of 10.6 ± 7 g/m3 (0.3 + 0.2 g/ft3)
Step 3. Unless otherwise specific, maintain the conditions of Step 1 and 2 for a minimum of six hours. If needed, sporadically reorient the take a look at item to reveal alternative vulnerable faces to the dirt stream.
Step 4. Stop the dust feed. Take a look about the test section air velocity to just about 1.5 +1 m/s (300 + 200 ft/min) and modify the temperature to the desired high operational temperature.
Step 5. Maintain the Step 4 conditions for a minimum of one hour following to take a look at item temperature stabilization.
Step 6. Modify the air rate thereto employed in Step 1, and restart the dust feed to take care of the dust concentration as in Step 2.
Step 7. Continue the exposure for a minimum of six hours or as otherwise specific. If your test samples fails to control as meant, follow the steerage in paragraph 4.2.3.3.2. Otherwise proceed to Step 8.
Step 8. Stop the dust feed and permit your testing samples come to plain close conditions at a rate to not exceed 3°C/min (5°F/min). Stop any air flow and permit the dirt to settle (possibly up to twelve hours).
Step 9. Take away accumulated dust from your test samples by brushing, wiping, or shaking, taking care to avoid introduction of extra dust or disturbing any that will have already entered your test samples. Don’t take away dust by either air blast or vacuum improvement unless these strategies are probably to be employed in service.
Step 10. Perform associate degree operational register accordance with the approved test program, and document the results for comparison with pretest information.
Step 11. Examine your testing samples for dust penetration, giving special attention to bearings, grease seals, lubricants, filters, ventilation points, etc. Document the results.
Test Procedure I : Blowing Dust Test
Step 1. Increase MIL-STD-810G sand and dust test chamber’s temperature (at a rate to not exceed 3°C/min (5°F/min)) and stabilize to check your samples at its high in operation temperature.
Step 2. Adjust the air velocity according to your test program and make MIL-STD-810G sand dust test chamber working in good condtion.
Step 3. Regulate the sand feeder to get the sand mass rate determined from the pretest standardisation.
Step 4. Maintain the conditions of Step 1 through 3 for the length laid out in the samples testing program. If needed, re-orient the check item at 90-minute intervals to reveal all vulnerable faces to processing sand, and repeat Steps 1-3.
Step 5. If operation of your test samples throughout the check is needed, perform associate operational check throughout the last hour of the check, and document the results.
Step 6. Stop the sand feed. Enable your test samples to come back to straightforward close conditions at a rate to not exceed 3°C/min (5°F/min). Stop any air flow and permit the sand to settle. Take away accumulated sand from the check item by victimisation the strategies anticipated to be utilized in service like brushing, wiping, shaking, etc., taking care to avoid introduction of further sand into your test samples.
Step 7. Conduct associate operational check your test samples in accordance with the approved check set up, and record results for comparison with pretest knowledge.
Step 8. Visually examine your test samples searching for abrasion and impeding effects, and any proof of sand penetration. Document the results.
Test Procedure II : Blowing Sand Test
outside view of MIL-STD-810G sand dust test chamber
● Product Model MIL-STD-810G-SC1000-IP5
● Test Samples Volume 500 Litres｜1000 Litres
● Test Room Size W( 1000)mm × H(1000 )mm × D(1000 )mm
● Overall Appearance Size W(4200 )mm × H( 2200)mm × D(2400 )mm
● Air Velocity 1.5 ~ 8.9 m/s (Blown Dust Test)｜18.0 ~ 29.0 m/s (Blown Sand Test)
● Environment Conditions Ambient Temperature is +5~+28°C, Relative Humidity ≤85%
● Concentration
3.0 ~ 17.6 g/m3 (10.7 ± 7 g/m3) – Blown Dust
0.18 + 0.2 g/m3 -Blown Sand
1.1 ± 0.3 g/m3 2.2 ± 0.5 g/m3 -Blown Sand
● Temperature Inside Test Room RT+15~70°C
● Relative Humidity Inside Test Room 45%~75%RH
● Net Nominal Wire Diameter 50um｜150um｜150um~ 180um
● Nominal Spacing Between Lines Not more than 70um
● Dust Usage In Test Room 2Kg/m3｜MIL-STD-810G Sand Dust Test Chamber Manufacturer
● Air Velocity ≤2m/s
● Purging Time 0 ~ 9999.9 Hours Adjustable
● Test of Time 1Minute～99H59M
● Vibration Time 1 ~ 9999min Adjustable
● The Sensor Sand Temperature Sensor: PT100, Dust Temperature Sensor: PT100

 
MIL-STD-810G sand dust test mothod and flow diagram

 

● Temperature: 5 ℃ ~ 28 ℃ Environmental Conditions
● Relative Humidity: ≤85%
● Air Pressure: 86kPa ~ 106kPa
● AC220V power supply requirements: Single-phase two-wire + protective ground wire Power Supply Condition
● Voltage Range: AC (220 ± 10) V
● Frequency allowable fluctuation range: (50 ± 0.5) Hz
● Protective grounding wire grounding resistance is less than
● The user is required to configure the air or power switch of the corresponding capacity at the installation site, and the switch must be used independently for the device.
● Maximum current:100A, Maximum power consumption: 45KW

● Safety Protection System of Wewon MIL-STD-810G Sand Dust Test Chamber : The security protection system is the most important for users, and setting up multi-layer protection is an important measure to protect users.

● Phase Order Protection for MIL-STD-810G Sand Dust Test Chamber: Three-phase power is easy to be out of phase or the line sequence is opposite can let the equipment damage or test personnel accident.

● Leakage Protection: The use of unqualified heating wire or humidifying pipe is enough to cause electric shock. Overtemperature Protection: The use of controllers with poor brand quality may lead to temperature loss and fire accidents。

● Fault Protection: When one of the indicators of the equipment is abnormal, the equipment will automatically prompt the reason for alarm and the solution. At the same time, the equipment will be suspended until the maintenance personnel solve the problem.

● The dust-blowing vortex air pump, dust vibration motor and test time can be controlled respectively. Purging Time
● Continuous and periodic blowing dust can be set at any time. Purging Cycle
● Vibration and stop vibration time automatically alternate. Jar of Time
● High – temperature nickel – chromium wire, rapid heating Roast Dust System
● PT100 temperature sensor, PTD+SSR control, plus temperature switch protection
● Vortex air pump, low noise, strong power Purging System
● Overcurrent protection device to prevent damage caused by bad working conditions
● Inch, 640 x 480 lattice, TFT color LCD display Microcomputer Controller
● English and Chinese menu (optional) touch screen input
● Failure alarm and cause, processing prompt function
● Power off protection｜MIL-STD-810G Sand Dust Test Chamber Manufacturer
● Upper and lower limit temperature protection function
● Calendar timing function (auto start and auto stop)｜MIL-STD-810G Sand Dust Test Chamber Factory
inner structure of MIL-STD-810G sand dust test chamber
● The test area, instrument electric control area and machine room are designed and combined in a modular way to meet the humanized operation of testing and maintenance. The bottom of the box is equipped with high-quality movable PU wheels, which are easy for customers to move. Enclosure Structure
● External tank material: high quality color steel electrostatic spraying Equipment Material
● Inner liner material: high quality heat and cold resistant stainless steel plate
● Single hinged door (facing box, left hinged, right handle) silicone rubber tight seal with large viewing window and stainless steel wiper Test Door 
● Temperature anomaly protection Safety Device
● Limit overtemperature protection of air conditioning channel
● Motor overheating protection
● Overload and short circuit protection
● Total power supply phase sequence and missing phase protection (applicable to three-phase power supply)
● AC220V power supply: one three-core (single-phase two-wire + protective ground wire) cable (about 4 meters long) Power Cable
● NFB circuit breaker｜MIL-STD-810G Sand Dust Test Chamber Manufacturer Main Power Switch

Inside Wewon’s Craftsmanship: MIL-STD-810H Method 510.7 Live Inspection

Welcome to explore the transparent manufacturing excellence of Wewon Environmental Chambers. Manufactured in October 2021, this heavy-duty Sand and Dust Test Chamber was custom-engineered to meet the rigorous criteria of MIL-STD-810H Test Method 510.7 (Procedure I – Blowing Dust and Procedure II – Blowing Sand). By opening up our deep production details and component blueprints, we invite defense contractors and global labs to inspect our advanced airflow mechanics, automated concentration systems, and calibrated sensing technologies. See how real defense-grade quality is built.

Heating System of Wewon MIL-STD-810G Sand Dust Test Chamber: Heating wire used at high frequency is very important in this system. Improper selection of Heating pipe, short service life, easy to produce funnel short circuit phenomenon, It is extremely inconvenient and distressing for users with high requirements, and seriously affects the production inspection schedule.

According to this, Wewon Environmental Chambers Co., Ltd. research and development of the latest new ceramic heating frame, ceramic materials resistant to high temperature, good insulation. No leakage short circuit, Intermediate through the German imported heating wire, wire diameter thick, high temperature resistance, resistance to dry burning.

Quartz glass tube for MIL-STD-810G sand dust test chamber is inserted in the heating wire, the important function of which is to prevent the heating wire from becoming soft and falling when burning red, and to produce the fault phenomenon such as short circuit in the contact between the heating wire and the metal in the inner test room.

Looking for ISO 20653 sand dust test chamber, Please check the related technical parameters here: https://www.wewontech.com/sand-dust-test-chamber/

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