A non-corrosive steel needle with a diameter of 2mm to 8mm is used to pierce the center of the largest surface of the battery at a speed of 10mm/s ~ 40mm/s, Hold it at any time and observe the test results, If the battery does not explode or catch fire, it can be judged as qualified product. The safety performance of the battery shall be tested through crush and nail penetration test. After the test, the battery shall not catch fire or explode.
Wewon Environmental Chambers Co., Ltd. is the battery safety testing equipment manufacturer. The main products included nail penetration test chamber, battery crush tester, external short circuit tester, internal short circuit tester, thermal abuse tester, altitude simulation tester. The nail penetration test system from Wewon Tech meet the testing standard such as IEC 62133, UL 2580, UL 1642, UL 2054, UN 38.3, etc.
|●||Model Number||WEW-ZY-JTL-13KN︱Nail Penetration Test Chamber|
|●||Pressure Range||1KN ~ 15KN (Pressure Range is Adjustable)|
|●||External Diameter||Diameter of upper pressure plate is 150mm (not less than 20 cm2)|
|●||Force Error||±1%｜Needle of needling test: φ3, 5, 8mm|
|●||Unit Conversion||Kg/N/Lb(Kg/ Newton/pound) three unit conversion|
|●||Test Power Mode||Hydraulic pressure for crush and penetraction testing equipment for power battery|
|●||Test Space||W200 X D200 X H200mm|
|●||Test Stroke||The flat height of the battery is 200mm|
|●||Window Size||200 X 200 mm(10mm thick double layer explosion-proof glass)|
|●||Exhaust Fan Outlet||Diameter 150 mm (exhaust fan is installed on the back of the box)|
|●||Ventilation Opening||There are two ventilation opening with diameter of 50mm on the left side of the box (it can also be used to measure voltage, etc.)|
|●||External Dimension||W680 X D570 X H1740 (mm)|
|●||The bottom of the box||The bottom is equipped with four universal pulley, free movement|
|●||Explosion-Proof||The purpose is to prevent battery explosion from hurting people and things around.|
|●||Lighting System||The top of the box is equipped with lighting|
|●||Control System||W330 X D330 X H1040 (mm)|
|●||Power Voltage||AC 380V/50HZ three-phase four-wire + Protective ground wire|
|●||Gross Weight||About 200Kg｜Total power: 1.5kw|
|●||Needle Puncture Speed||At the speed of 10 ~ 40mm/s (adjustable), Pierce through the battery from the direction perpendicular to the battery plate, stop (1min~6hour) and automatically pull out from the battery, easy to unload and easy to install.|
Extrusion test for nail penetration test machine: The battery under test was squeezed between two surfaces, Through pliers or pistons, About 13KN extrusion pressure is applied to the 32mm diameter hydraulic arm, The squeeze continues until the pressure gauge reading on the hydraulic device reaches 17.2Mpa, Once the maximum pressure is reached, the squeeze is lifted. For cylindrical batteries, squeeze the long shaft of the battery, It shall be parallel to the extrusion plane of the extrusion device.
For prismatic cells, The pressure shall be applied in one of two directions perpendicular to its long axis, And then squeeze in the other direction. For the button cell, extrude its plane. Each battery tested needs to be squeezed only once. Test standard for Wewon’s nail penetration test chamber comply with SJ/T 11169 (equal to UL 1642:2008), SJ/T 11170 (equal to UL 2054:2008), UL 1642, GB8897.4 2002 188.8.131.52, IEC 62133, IEC 60086-4:2000, QC/T 743-2006, QC/T 744-2006.
|●||Nail penetration tester squeeze 1 upper press plate||Standard Configuration|
|●||Nail penetration test system equip with 1 piece Stainless steel chassis|
|●||High-temperature tungsten steel needle: 2 Sets (φ3, 5, 8mm)|
|●||1 needle chuck for nail penetration tester|
|●||1 operating manual for crush & nail penetration system will send to customer by email|
|●||The permitted operating environment is 0 ~ 35℃||Operating Environment|
|●||Performance guarantee environment 5 ~ 28℃|
|●||The space between the nail penetration test chamber and the walls and surrounding objects must be greater than or equal to 1500 mm|
|●||It is suggested that the battery crush & nail penetration tester should be placed by the window for discharging the smell produced during the test to the outside.|
|●||Do not put inflammable and explosive articles around the nail penetration test machine.|
|●||Nail penetration test system for cells and related accessories should be maintained regularly.|
|●||Touch screen integrated controller, crush & nail penetration system can set pressure, holding time, etc.||Equipment Features|
|●||With its own lighting system, the material of the inner test room is flame resistant material.|
|●||Battery crush & nail penetration tester can be set time, higher precision, direct display of maximum force value.|
|●||The air outlet is provided (It is convenient for customers to discharge the smell generated in the battery test to the test room)|
|●||Double layer explosion-proof glass window, explosion-proof box, independent controller (easy to operate and safer to use).|
The structure design of the Wewon Tech’s nail penetration test chamber is advanced and reasonable, the manufacturing process is standard, and the appearance is beautiful and generous. The main functional components of the crush & nail penetration system are equipped with world famous brand, advanced and reliable technical principles, and the best control of noise and energy saving — its performance can replace similar foreign products.
The matching of parts and components is good, and the main functional components are imported with the international advanced level, which improves the safety and reliability of products and ensures the users’ requirements of long time and high frequency. The nail penetration test chamber for lithium ion battery, lithium batteries has good operation, maintenance, good temperature stability and durability, good safety performance, no pollution of the environment and harm to human health. All the wires in the control cabinet have the serial number and number printed by special equipment, and the lines are clear and clear at a glance.
|With φ3, 5, 8 mm high-temperature steel needle, with 10mm/s ~ 40mm/s speed, from the direction of the perpendicular to the battery plate through (the needle stays in the battery).||Nail Penetration|